3.6. Electrical connections

SPA CONNECTION STEPS

1. Locate the electrical control panel and open the side panel of the cabinet which gives access to the electrical components.

    2. Open the control cabinet and connect the spa’s electrical panel to the differential.

    INSTALLATION OF THE DIFFERENTIAL

    The electrical installation should incorporate a high-sensitive 2-pole differential in the general mains input panel (the differential is not supplied with the Spa).

    CONNECT THE ELECTRICAL CONTROL PANEL TO THE DIFFERENTIAL SWITCH Before carrying out any work on the Spa, make sure it is disconnected from the mains (differential switch in the OFF position, or disconnect the cable from the mains).

    Use a suitable cable from the differential switch to the electric cabinet of the Spa, depending on the location and applicable law. The cable section will vary depending on the Spa model and the distance of the installation.

    The required kW is indicated in the appendix Technical Specifications of the Spa. The maximum power must be considered, depending on the “High Amp” or “Low Amp” configuration.

    DIP Switch Functions

    Fixed-Function DIP Switches

    A1 Test Mode (normally off).

    A2 In “ON” position, add one high-speed pump (or blower) with Heater.

    A3 In “ON” position, add two high-speed pumps (or 1 HS Pump and Blower) with Heater.

    A4 In “ON” position, add four high-speed pumps (or 3 HS Pumps and Blower) with Heater.

    A5 In “ON” position, enables Special Amperage Rule B. See Special Features Section under Configuration Options for functionality with your system. In “OFF” position enables Special Amperage Rule A.

    A6 Persistent memory reset (Used when the spa is powering up to restore factory settings as determined by software configuration). A2, A3 and A4 work in combination to determine the number of high-speed devices and blowers that can run before the heat is disabled. e.g.,

    A2 and A3 in the ON position and A4 in the OFF position will allow the heater to operate with up to 3 high-speed pumps (or two HS Pumps and Blower) running at the same time. Heat is disabled when the fourth highspeed pump or blower is turned on.

    NOTE: A2/A3/A4 all off = No heat with any high-speed pump or blower.

    Assignable DIP Switches

    A7 In “ON” position, enables a 5-minutes cool down for some gas heaters (Cooling Time B). In “OFF” position, enables a 1-minute cool down for electric heaters (Cooling Time A).

    Undesignated switches are not assigned a function. The Electric Specification Sheet attached at the end of this manual indicates both the “Low Amp” and the “High Amp” power.

    Special Features

    FeatureDefault
    Special Amperage Rule ANo limitation
    Special Amperage Rule B2 high-speed pumps max. Blower turns off with 2 high speed pumps – in Setups 1-4, 6-10, 13, 15, 16, 18 No limitations – in Setups 5, 11, 12, 14, 17

    CABLE SECTION

    To determine the cable section of the electrical installation, see the values indicated in this sheet and the following table.

     KW required
    2,12,52,83,23,54,45,36,27,07,98,8
    DistanceNominal section of the cable in mm2
    6 – 11 m2,52,52,52,544610101010
    11 – 15 m2,52,54446610101010
    15 – 20 m4446661010101616

    For longer distances, increase the cable section accordingly.

    Some configurations may require installing 1 32A line, 2 16A lines or even one three phase line (3 x 16A) to cover the power required by the Spa.

    The different configuration options of the electrical control panel are explained further on in this Installation Manual.

    Remember that the installation and any changes in the electric configuration must be carried out by qualified personnel, following the current regulations in each country. The manufacturer shall not be responsible for any damage caused by an improper installation, or an installation performed by non-qualified personnel.

    To connect the supply to the electrical panel of the Spa, locate the packing gland positioned at one end of the electrical panel.

    Make sure that there is no electric current in the connection cable (differential switch in the OFF position).

    Take the cable to the Spa electrical panel.

    Open the cover of the electrical cabinet, insert the feed cable through the free side.

    Attention: the indicated blue cable is neutral, and the brown cable indicates the line or phase.

    Fasten the terminals as indicated in the following diagrams and the type of electrical supply.

    SINGLE LINE

    THREE PHASES 400V

    Three-phase line 400V BP21G1WL

    Remove bridges:
    J51- J88 and J52-J62

    Cahanges these bridges:
    J60-J36 -> TO J60-J45
    J41-J12 -> TO J41-J79

    Power requirements:

    3 Services 5 wires: Line 2, Line2, Line 3, Neutral, Ground 400VCA, 50/60Hz 3 phase, 16A (Circuit breaker rating = 20A max each phase line).

    Three-phase line 400V BP6013G1 & BP6013G2

    Remove bridges:
    disconnecting J51 and J58
    disconnecting J52 and J36

    Cahanges these bridges:
    J41 -J53 -> TO J41 – J54
    J60-J12 -> TO J60-J45
    Put DIP switches A5 on OFF and A2, A3 on ON position

    Power requirements:

    3- Service 5 wires: Line 2, Line 2, Line 3, Neutral, Ground 400VCA, 50/60 Hz* 3 phase, 16A (Circuit breaker rating = 20A max each phase line). *BP systems automatically detect 50Hz vs 60Hz

    Fasten the earth cable (yellow and green) to the terminal on the outside of the control cabinet as shown in the following diagram.